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  3. NeuMotors 4400 Series BLDC Motors: 5,000 to 24,000 watt class

4400 SERIES QUICK LOOK:

  • 126mm OD
  • Inrunner construction
  • Up to 40,000W
  • 10,000 MAX RPM
  • 12 poles / 36 slots

OPTIONS:

  • Finned case
  • Water resistant case built to customer design
  • Stator can be skewed for reduced cogging and acoustic signature
  • May be mated with P62 or P120 gearboxes for very high power-to-weight drives
  • US component sourcing and assembly available

44XX SERIES LENGTHS & POWER RANGES

Neumotors 4400 series brushless motors are manufactured in a wide variety of lengths and winds to provide increasing power ratings at a number of voltages. Select the desired motor power range from the table below.

LENGTH
Continuous
Watts*
Max
Watts*
Physical
Length
Weight
Price*
4,000
8,000
70mm
1,786g
$1,044.00
6,000
12,000
127mm
2,270g
$1,155.00
8,000
16,000
127mm
2,745g
$1,205.00
10,000
20,000
138mm
3,715g
$1,535.00
12,000
24,000
152mm
4,675g
$1,865.00

 Volume discount available.

4410: 4,000-8,000 watt class BLDC motors

Price: $1,044.00 each.  Volume discount available.

Motor RPMs
per Volt
(KV)
Rm (Ohms) Io
@
10V
Torque
Constant
(mNm/A)
Torque
Constant
(inOz/A)
Max
Volts
Max
Amps
4410/3Y/78KV 78 0.054 1.000 122.672 17.372 128 78
4410/2.5Y/94KV 94 0.038 1.200 101.792 14.415 106 94
4410/2Y/119KV 119 0.020 1.500 80.407 11.387 84 119
4410/1.5Y/160KV 160 0.014 2.000 59.803 8.469 63 160
4410/1Y/235KV 235 0.006 3.000 40.717 5.766 43 235
4410/.5Y/470KV 470 0.002 6.000 20.358 2.883 21 470

4415: 6,000-12,000 watt class BLDC motors

Price: $1,155.00 each.  Volume discount available.

Motor RPMs
per Volt
(KV)
Rm (Ohms) Io
@
10V
Torque
Constant
(mNm/A)
Torque
Constant
(inOz/A)
Max
Volts
Max
Amps
4415/3Y/60KV 60 0.064 1.000 159.473 22.583 167 90
4415/2.5Y/72KV 72 0.044 1.200 132.894 18.819 139 108
4415/2Y/83KV 83 0.028 1.500 115.282 16.325 120 125
4415/1.5Y/120KV 120 0.016 2.000 79.737 11.292 83 180
4415/1Y/180KV 180 0.007 3.000 53.158 7.528 56 270
4415/.5Y/360KV 360 0.002 6.000 26.579 3.764 28 540

4420: 8,000-16,000 watt class BLDC motors

Price: $1,205.00 each.  Volume discount available.

Motor RPMs
per Volt
(KV)
Rm (Ohms) Io
@
10V
Torque
Constant
(mNm/A)
Torque
Constant
(inOz/A)
Max
Volts
Max
Amps
4420/3Y/47KV 47 0.090 1.000 203.583 28.83 213 75
4420/2.5Y/55KV 55 0.063 1.200 173.971 24.636 182 88
4420/2Y/62KV 62 0.040 1.500 154.329 21.855 161 99
4420/1.5Y/85KV 85 0.023 2.000 112.569 15.941 118 136
4420/1Y/125KV 125 0.010 3.000 76.547 10.84 80 200
4420/.5Y/235KV 235 0.003 6.000 40.717 5.766 43 376

4430: 10,000-20,000 watt class BLDC motors

Price: $1,535.00 each.  Volume discount available.

Motor RPMs
per Volt
(KV)
Rm (Ohms) Io
@
10V
Torque
Constant
(mNm/A)
Torque
Constant
(inOz/A)
Max
Volts
Max
Amps
4430/3Y/30KV 30 0.117 1.000 318.947 45.167 333 54
4430/2.5Y/38KV 38 0.081 1.200 251.8 35.658 263 68
4430/2Y/46KV 46 0.052 1.500 208.009 29.457 217 83
4430/1.5Y/60KV 60 0.029 2.000 159.473 22.583 167 108
4430/1Y/97KV 97 0.013 3.000 98.643 13.969 103 175
4430/.5Y/195KV 195 0.003 6.000 49.069 6.949 51 351

4440: 12,000-24,000 watt class BLDC motors

Price: $1,865.00 each.  Volume discount available.

Motor RPMs
per Volt
(KV)
Rm (Ohms) Io
@
10V
Torque
Constant
(mNm/A)
Torque
Constant
(inOz/A)
Max
Volts
Max
Amps
4440/3Y/25KV 25 0.144 1.000 382.736 54.2 400 50
4440/2.5Y/29KV 29 0.100 1.200 329.945 46.724 345 58
4440/2Y/34KV 34 0.064 1.500 281.424 39.853 294 68
4440/1.5Y/50KV 50 0.036 2.000 191.368 27.1 200 100
4440/1Y/70KV 70 0.060 1.800 136.691 19.357 143 140
4440/.5Y/140KV 140 0.004 6.000 68.346 9.679 71 280

LEAD TIME

Neutronics assembles motors to order.  Most motors in this series are ready to ship from our San Diego office within 3-6 weeks.  Lead time varies with quantity, customizations, and supply chain considerations.  Rush orders may be available.

Please email us to confirm delivery estimates for your motor needs. info@neutronics.com

MOTOR KV:

The motor sizes and KVs listed above are the most common for this particular motor range. Custom sizes and  KV (RPMs per volt) are usually available.  Please contact us for more details if you don't immediately see the solution you are seeking in the tables above.

KV is the term used in the brushless motor workspace to specify the number of rotations per minute that a motor will turn for each volt applied to the motor/ESC with no load on the motor.

Neutronics specifications are +/- 5%.

For a more complete discussion of KV, please go to our KV FAQ page.  

MOTOR Io @ 10V:

The no load current of a brushless motor is defined as the current the motor draws, with no load applied, at a specific voltage. The no load current is measured in Amps and denoted “Io.”  Neumotors measures Io amperage at 10v DC input to speed controller. 

MOTOR RESISTANCE:

The resistance of a brushless motor is the leg to leg resistance of the stator, measured in ohms. The value listed in the motor's data sheet is typically the resistance at room temperature (22°C).

MOTOR RESISTANCE:

The resistance of a brushless motor is the leg to leg resistance of the stator, measured in ohms. The value listed in the motor's data sheet is typically the resistance at room temperature (22°C).

POWER RATINGS (Watts):

  • Continuous rating is the power the motor can deliver while maintaining the external housing temperatures below 100C.
  • MAX power is achieved at max RPMs and voltage, not at a partial throttle or reduced voltage.
  • MAX power rating is the power the motor can deliver beginning with motor at a temp of 20C until it reaches it's limit temperature of 100C.
  • The ratings are therefore dependent on a number of variables including air flow, ambient air temperature, contact cooling etc. Each application will present different variables.  

MTBF RATINGS:

When used within the constraints described above, BLDC motors' primary "wear" item(s) are the bearings supporting the shaft. Bearing life is inversely affected by speed, temperature, and radial and axial loads.  While an MTBF figure can be generated, it would be rendered invalid by excursions beyond prescribed temperatures or load limits - such as prop strikes, or side loads.  MTBF must be determined on a case by case basis, and even then, it would be subject to numerous exceptions.

MAX VOLTAGE

Max voltage is limited by the following concerns:

1. Mechanical redline.  The motor should not be driven faster than the mechanical limits of the motor which is determined as Kv (RPMs per volt) times the applied voltage.  Max voltage must be kept below the voltage which will spin the motor over max rpm for the motor series.

2. In some cases, usually where the Kv is very low, voltage times Kv is under the mechanical redline.  In these cases, the insulation of the winding wire must be considered.  Our standard winding is safe up to 130V.  We hi-pot test all standard-wind motors at 300V.   We offer a high voltage winding for use up to 450 volts.  We can also build motors for voltages beyond 450 volts, please contact us for more information.

MAX AMPERAGE

See power ratings above.

COMPONENT SPECIFICATIONS

  • Winding temperature:  -- 180C
  • Magnet grade: - 180C UH grade
  • Bearings:  Japanese SPB bearings

CONTROLLER SETTINGS: TIMING

  • APD controllers automatically adjust timing for optimum efficiency
  • Recommend low timing for controllers that require configuration

POLE COUNT vs. POLE PAIRS

  • Neumotors lists the number of poles in a motor rotor. Example: N S N S would be a four pole motor.
  • Some ESC manufacturers use the term "pole pairs" which refers to the number of N and S pairs.  Example: N S N S would be a 2 pole-pair motor.

Neumotors Naming Convention Details

NOTE: Innrunners use imperial dimensions (inches), outrunners use metric dimensions (mm).

Using the 1530/.75D (2640 KV) as our example:  1530/.75D (2640 KV) should be read as 15 | 30 | .75 | D which runs at 2,640 RPMS per volt.


1530/.75D (2640 KV)

The last part of the code - the Kv, is the voltage constant.* It represents the number of RPMs the motor will spin for each volt applied to the motor by the speed control.  A 1,000 KV motor should spin at 10,000 RPMs when 10 volts are applied to an unloaded motor (10 x 1,000 = 10,000).

The Kv of a particular motor size is determined by the number of turns of wire around the stator teeth.  The length of the motor and the type of wire termination inside the motor also determine the motor Kv.

*Kv in this context does not mean kilovolt.  We aren't working with kilovolts here!!


1530/.75D (2640 KV)

The first two digits are the motor's internal diameter in inches. 15 = 1.5" inches - so all 15 series are the same internal diameter.


1530/.75D (2640 KV)

The second two digits represent the motor's internal length, the stator stack, specifically. 30 is 3.0 inches - so a 1530 is 3 inches long inside and a 1539 is 3.9 inches long inside the case. Longer motors have more power capability and more weight.


1530/.75D (2640 KV)

The 3rd set of digits is the number of times the internal wires are wrapped around the stator teeth. 1530/.75D has .75 wraps of the wire inside the motor around the steel teeth of the stator.


1530/.75D (2640 KV)

The final letter refers to the internal connection of the 3 motor wires. D = Delta, the Greek letter for D that looks like a triangle. The other option is Y, and the Y wind looks like a letter Y on a wiring diagram.  A Delta motor will spin 1.8 times the Kv of a Y motor with the same number of turns.  Change the turns in a Y motor and it will spin just as fast as a Delta with nearly identical performance.

NOTE: This system applies to the NEUMOTORS INRUNNERS.  OUTRUNNERS are the same format, but they are in metric units (MM).